Why distance matters
Voltage drop grows with both current and length. Long runs to sheds, pumps or low-voltage lighting often need a thicker wire than ampacity alone would suggest.
Enter the current, the one-way length of the run, the voltage and the voltage drop you can accept. The calculator recommends the smallest AWG wire that meets both the ampacity and voltage drop limits.
| AWG | mm² | Ampacity | Drop (V) | Drop (%) | Status |
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A wire must pass two checks. First, its ampacity has to cover the current so the insulation doesn't overheat. Second, its resistance over the length of the run must keep the voltage drop within your limit, usually 3% for a branch circuit. The calculator works out the voltage drop for every gauge from the conductor resistance per 1,000 feet. It uses the round-trip length for DC and single-phase circuits, and √3 times the one-way length for three-phase. It then picks the smallest gauge that passes both checks. Ampacity values are the common 75 °C column for copper and aluminum. For 14, 12 and 10 AWG, the calculator uses the usual 15, 20 and 30 A copper breaker limits.
Voltage drop grows with both current and length. Long runs to sheds, pumps or low-voltage lighting often need a thicker wire than ampacity alone would suggest.
Insulation type, bundling, ambient temperature and local electrical codes can all change the right size. Treat this as a planning estimate and have a licensed electrician confirm it.
A common guideline is up to 3% on a branch circuit and 5% in total from the service to the farthest outlet. Low-voltage DC systems such as 12 V solar often aim for 2 to 3%.
Enter the one-way distance from the source to the load. The calculator doubles it for DC and single-phase circuits and applies √3 for three-phase.
Most electrical codes limit overcurrent protection for small copper conductors to 15 A for 14 AWG, 20 A for 12 AWG and 30 A for 10 AWG, so the calculator uses those limits.
Yes. Choose aluminum. It has about 1.64 times the resistance of copper and lower ampacity, so it usually needs a size or two larger.
If even 4/0 fails, the run needs larger kcmil conductors, parallel runs, a higher voltage or a shorter distance.
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