Why it matters
Excess voltage drop makes motors run hot, lights dim and electronics misbehave. It also wastes energy for as long as the circuit runs.
Pick a wire size and material, then enter the run length, the current and the source voltage. You get the voltage drop, the percentage, the voltage left at the load and the power the wire wastes as heat.
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Every conductor has resistance, so current flowing through it loses some voltage as heat. For DC and single-phase circuits, the current flows out and back, so the drop is 2 × length × current × resistance per unit length. For balanced three-phase circuits, the line-to-line drop is √3 × length × current × resistance. AWG resistances come from standard tables for stranded conductors at 75 °C. Metric sizes use a copper resistivity of about 0.0210 Ω·mm²/m at 75 °C. Aluminum has about 1.64 times the resistance of copper.
Excess voltage drop makes motors run hot, lights dim and electronics misbehave. It also wastes energy for as long as the circuit runs.
Many guides recommend no more than 3% on a branch circuit and 5% in total from the service panel to the load.
Up to 3% for a branch circuit and 5% total is a widely used guideline. Sensitive low-voltage DC systems often aim for 2%.
One-way. The calculator accounts for the return conductor (DC and single-phase) or the three-phase factor itself.
Aluminum conducts about 61% as well as copper, so the same size has about 1.64 times the resistance and drops more voltage.
It's the heat produced in the wire itself: current squared times the total conductor resistance. That energy is wasted and is billed on your electricity meter.
It uses resistance at 75 °C and ignores inductive reactance, which is fine for most building wire and DC runs. Very large AC feeders may need a detailed calculation.
More handy calculators from My Panda Toolbox.